Crane Operator Training

by Cranedge

Crane Operator Training

benefits-of-a-comprehensive-amc-for-your-crane

Usually, any crane operator is responsible for operating the equipment efficiently and most often they go about doing their job without any assistance or supervision. This needs them to be extra careful and precise while handling heavy loads. The way they manoeuvre such large and heavy equipment and precision with which they handle the loads makes them the most skilful bunch from the whole of the workforce. However, with advanced technology and modern equipment, the need for operator training is coming to light.

The advancement in technology and equipment have ensured that crane-related accidents have become a rare occurrence. However, accidents don’t knock on your door and give prior notice before taking place, so saying that accidents have been completely eliminated – will be an overstatement. Given the current scenario, where most of the workforce is contractual labour, most of the crane-related accidents that occur are attributed to human errors, especially due to a lack of skill. A human error could be anything from a communication lapse or an operational failure, improper maintenance of the crane leading to a snap during operations, or even non-conformance to the safety standards by the operator. Thus, it becomes essential for businesses to include crane operator training to their overall company’s training module.

Why Train your Crane Operator?

Good crane operator training educates the operator to distinguish between normal working conditions and when something could possibly go wrong and needs an alarm. Operator training, thus bring in a host of benefits viz:

  • Safe operations with the equipment are directly proportional to overall safety of the job site
  • It reduces the risk for both the employer and the staff working at the job site and prevents any fatal occurrences
  • A proper training helps the operator to handle the equipment in the right manner, assisting the operator to take educated steps in case of emergencies rather than relying on instincts.
  • It educates the operator about the loads and capacities the equipment can handle at a given moment of time.
  • With the size of the material handling equipment increasing day by day, good operator training will help operators understand how to avoid accidents due to obstructions.
  • Overall, a trained crane operator helps to operate the equipment in healthy condition and ensure high uptime levels for productivity, eventually saving expenses on sudden repairs and downtime.

Cranedge at Your Service!

We at Cranedge believe proper training of the crane operator who is the ultimate user of the crane, goes a long way in ensuring its safe and reliable operations. Our specially designed training programmes & modules are a combination of “classroom as well as workshop training”. It enables operators to ensure safe operations and perform visual checks to identify areas that could require attention. The training programme is ideal for newly hired operators and also to educate the seasonal operators about the new technical updates in the equipment.

Thus, it can be concluded that training operators for the safe and efficient use of a crane is like an investment in the safety of employees and their workplace. It is the easiest and most practical way of reducing your maintenance costs for the equipment. Crane operator training is also the right way to educate them in operating the equipment and responding to an emergency situation while handling heavier loads.

M.O.R.E for your Cranes!

by Cranedge

M.O.R.E for your Cranes!

Crane Inspection – Why and How Often?

Any industrial overhead material handling equipment, especially EOT cranes, experiences tremendous wear and tear during its operating life cycle. Apart from periodical health check-ups and assessment reports that ensure high productivity and long useful life, your cranes require M.O.R.E!

Business needs change every day and so does the need for newer material handling equipment. However, it’s not feasible to procure new equipments; each time when there is a change in the business requirements. Thus, it becomes utmost essential to reap the best out of your existing material handling equipments without making large capital investment.

Cranedge has developed a range of services that strikes a perfect balance between getting M.O.R.E out of your equipment and meeting the demands of highly competitive business environments.

Modernization

Cranedge offers the quick and cost-effective ways to keep your cranes up to date with technical advancements. Be it retrofitting of new VVF drives or providing radio remote controls, Cranedge knows how to best simplify modernization of existing cranes with the latest technology.

Overhauling

A thorough technical assessment by Cranedge specialists allows for accurate identification of the corrective measures to be taken to improve the service life of your material handling equipments. Overhauling involves refurbishment or replacement of electrical components, drives, consumables or and other critical components such as gearboxes, motors or rope drums as well. Cranedge also certifies your ‘rejuvenated’ cranes for complete use & provides warranty for the newly replaced components too.

Repairs

As described above, the material handling equipment is put to test through its various working cycles, thus reducing its overall service life. At Cranedge, our team is well equipped to carry out all types of electrical, mechanical or structural repairs of any make or brand of cranes. Our workshop can handle any sort of jobs which requires a large space and consumes time for structural repairs. All repairs are carried out by an efficient team of specialists, who possess expertise in designing, manufacturing & servicing of cranes & other material handling equipments. In addition, the technical backing by the elder company ElectroMech gives an insight into latest industry practices to restore the cranes to its original or even better conditions.

Enhancement

As a customer’s business expands, the existing infrastructure may not fulfill the challenging needs of growing business. The material handling equipments may be required to be upgraded, as the case may be. At Cranedge, we help a customer achieve this while keeping your budget in check. The expert team of technicians & designers evaluates your existing cranes for the possibility to enhance their load lifting capacity with detailed engineering interventions. We go beyond not simply enhancing the capacity of your cranes, but also relocate them to best suit a customer’s newer process demands.

We just don’t stop at M.O.R.E!

Upkeep & Upgrade

As with any equipment, your cranes too require replacement of parts from time to time. Cranedge helps you identify and install the best quality spare parts. We maintain a healthy inventory of spares & consumables, so that you are never left scouting for a vital component or face project delays. Also, our team of specialists helps you develop customized parts that are not available in the market and are required specifically for your application.

Apart from regular spares, Cranedge also proves to be an expert to retrofit IoT in your VFD enables cranes. Cranedge also supplies a wide range of accessories such as load limiter with displays, radio remote controls and aerial platforms that make owning, running and maintaining your crane simpler.

For any assistance – we are just a call away.

Because Your Equipment Deserves the Best

by Cranedge

Because Your Equipment Deserves the Best

Because Your Equipment Deserves the Best

EOT (Electrical Overhead Travelling) Cranes forms an integral part of any industry for lifting and moving materials. Like any other equipment, the cranes undergo wear and tear over a period of time because of the laborious tasks they perform. It therefore becomes essential to have a scheduled maintenance program for the optimum utilization of the crane and trouble-free operation without compromising on the safety of the workforce.

What are the major reasons for the disruption of cranes?

1. Regular breakdowns
2. Outdated design
3. Vigorous duty cycles
4. Major mishaps that can occur due to improper handling.
5. Natural calamities.

Thus, cranes need to be regularly serviced & maintained because the breakdown can result in fatality for the work force, company, and eventually the brand.

We, as a professional crane service company are not only dedicated to providing complete after-sales services for a range of material handling equipment, but we also ensure an unmatched service throughout the life cycle of your equipment. Here are a few of them –

RAMON – Rail Monitoring

Track alignment, straightness, and parallelism are extremely important for the smooth and safe operation of your cranes. RAMON is a specialised and advanced crane rail monitoring system, strategically developed by Cranedge. Periodic rail monitoring helps in avoiding situations like –

• Premature wear & tear of wheels and rails.
• Failure of shaft and long travel motors
• Abnormal sound and vibrations.
• Unpredicted crane downtime
• Cost driven repairs or replacements.

ROMON – Rope Condition Monitoring

For long service performance of your crane, selection of the appropriate wire rope and maintaining its health is very important. Crane Wire rope can weaken with overuse and mishandling resulting in breakage or uneven lifting during operation. At Cranedge, we have developed a unique way to check the wire rope. A portable, non- destructive inspection equipment (ROMON) inspects the wire rope for –

  1. Strength
  2. Flexibility
  3. Resistance to abrasion
  4. crushing, fatigue, rotation, and corrosion.

Annual Maintenance Contracts (AMC)

Apart from the regular health checks of your cranes, a structured preventive maintenance plan is also important.
Annual Maintenance Contract helps in upkeeping the condition of the crane. It gives a regular update and helps you to take preventive measures to stay healthy. A similar thing happens with cranes. The health of a crane also depends on its periodical maintenance plan. A well-structured and detailed maintenance plan will ensure proper preventive measures, thereby warranting better longevity.

What is the Cranedge Advantage?

We have developed our Annual Maintenance Contract based on our experience, working with over 6500 cranes to a wide spectrum of industries in close to 60 countries across the world. Our AMCs cover all the crane components which ensures their performance ability at all levels of use

Remote Monitoring of Cranes

At Cranedge, we believe in the power of data. Our team has compiled the data of more than 35000 cranes of different makes and that acts as a knowledge bank for us. All our team members have an access to required data as they are all connected to the CMMS server and thus, they can serve you efficiently in a limited time period.

From retrofitting VFD drives to radio remote controls, Cranedge can offer best in class solutions to monitor your cranes without a need of being actually present at the sight. This offers a lot of convenience. With the ElectroMech expertise, we have devised solutions to monitor the cranes remotely using IoT, advanced electronics and WiFi communications. For instance, in EKK Infra project in Kerala, we had developed a solution where entire system was programmed for automatic sequential check-up which ensured enhanced safety.

EMote

EMote is an IOT supported solution that helps in remote diagnostics of crane health. Through this, Cranedge team is empowered to offer you remote support for crane operations – 24*7, at any given location.

All this and more, comes with the Cranedge promise of offering resolution for cranes under warranty, anywhere in the world – Within 48 hours. In our upcoming posts, we would continue to talk more about the crane service offerings and the benefits you would reap by your association with Cranedge.

Annual Maintenance Contracts for Crane

by Cranedge

Annual Maintenance Contracts for Crane

Annual Maintenance Contracts for Crane

cranes count among the most critical equipments for capital intensive industries like Infrastructure, Manufacturing, Steel, Power etc. It is therefore important to have a smooth and trouble-free operation of these cranes to ensure higher availability and uptime resulting in increased productivity and profitability.

A few compelling questions that bother all the above industries are:

  1. How to prolong the useful life of a crane?
  2. How to ensure optimum utilisation of the crane?
  3. How to predict breakdowns and enhance safety at the workplace?
  4. How to minimise the total cost of ownership?

The solution to all the above questions lies in ‘Annual Maintenance Contracts (AMC)’.

Now what exactly is Crane AMC and why are they essential?

In addition to regular health checks, your cranes require a structured preventive maintenance plan. This plan ensures that cranes provide long and reliable service while remaining in healthy condition. Under AMC, all the major parts and components of the crane are checked to ensure their integrity and ability to perform at all levels. AMC helps in the timely prediction of the health of the parts and components to avoid any undue circumstances leading to crane downtime and eventual production loss.

amc for cranes

How does a Crane AMC help?

  1. Regular maintenance of cranes under AMC helps to prolong the useful life of cranes and you can be assured that the cranes will continue to work with peak efficiency for years without frequent unexpected failure.
  2. Most AMCs provide emergency services, thus in the event of an unexpected failure of the cranes, a crane specialist will always be around you, well equipped with essential spare parts thereby saving time and money which results in productivity for your business.
  3. AMC helps you to reduce the cost of ownership.
  4. A crane specialist handling your equipment is essential for ensuring higher availability, higher uptime, lower MTTR and lower MTBF.

Why Cranedge?

  1. Cranedge Annual Maintenance Contracts have been developed based on our experience with over 10000 crane installations across the globe in almost every conceivable industry.
  2. Our wide range of Crane AMCs is customized according to the requirements and application of the equipment.
  3. Covering your cranes under a Cranedge AMC gives you timely inputs on the health of worn-out parts so that you are well prepared with timely replacement and prevent production downtime.
  4. Cranedge AMC covers all types of cranes from an EOT Crane (an overhead crane), a Gantry crane, a Jib crane, forklift to a simple light duty workshop crane. We have a specialised team who possess in-depth knowledge of cranes to help you find the right solutions.
  5. Cranedge also helps you to develop key performance indicators for your crane based on their operations and performance.
  6. Cranedge has a huge inventory of spares for all types of cranes thus making repair work convenient and time-saving.

As Albert Einstein once said, “A clever man solves a problem, a wise person avoids it.” An AMC for cranes does exactly the same, avoids the problems for your business!